Cover Image: July 2002 Scientific American Magazine See Inside

Breaking the Mold [Preview]

Big-name researchers are moving to commercialize nanomanufacturing















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DEFECT in a mold for making a CD-ROM

DEFECT in a mold for making a CD-ROM inspired C. Grant Willson to develop a novel method for nanofabrication. Image: H. V. TRAN

During the early 1990s IBM investigators decided to explore the capabilities of an atomic-scale imaging device called an atomic-force microscope. They looked for defects in the small holes that represent digital bits on the surface of a CD-ROM. The testing process revealed that the nickel mold that was used to make a CD-ROM had a defect, a tiny bump less than a few hundred nanometers in height. Everyone in the laboratory nicknamed it a zit. C. Grant Willson, a fellow at IBM, marveled at how the mold produced an exact replica of the defect in disk after disk. The metal pimple served as an inspiration of sorts. As he looked at the atomic-force image, Willson mused that this ability to create perfectly formed nanostructures might portend an entirely novel method of making small things.

That insight led him to become one of several pioneers who may turn nanotechnology from hyperbole into technological reality. Willson and other leading researchers at Princeton University, Harvard University and the California Institute of Technology have begun to commercialize molding, stamping, printing and embossing methods reminiscent of children's toys or industrial processes used by automakers. Eventually these endeavors may transform the manufacturing of devices used by the semiconductor, telecommunications and biomedical industries.


This article was originally published with the title Breaking the Mold.



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  1. 1. nramkumar 02:33 AM 7/5/08

    iam n ramkumar.studying final year b.tech mechanical in bcet karaikal.India,iam looking for my career .i send many resume to some
    Opportunity sites no positive response.my friend got job but they are not guide me.
    looking forward to a bright future.
    N RAMKUMAR.BTECH .MECHANICAL
    INDIA

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