Chlorine Accidents Take a Big Human Toll

Over the past 10 years, there have been hundreds of accidents involving chlorine nationwide, injuring thousands















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Estimating the number of hazardous materials accidents that affect the public is difficult. Many go unreported. There are at least five national databases of chemical spills, including one for worker accidents and one from the Department of Transportation, and they all have limitations.

For worker accidents, the database by the U.S. Department of Labor's Occupational Safety and Health Administration is considered the best available. Yet officials agree that a lack of consistent reporting among states leads to under-reported accounting. The numbers clearly are imprecise: While the HSEES database reported 56 chlorine accidents with injuries in roughly one-third of the states in just one year, the OSHA database reported only 45 chlorine accidents involving workers nationally over 10 years.

Representatives of the Chlorine Institute, the trade group most familiar with the chlorine industry, said it couldn't discuss the situations in which most chlorine accidents occur. They also wouldn't comment on the data showing the frequency of injuries and evacuations, saying they weren't familiar with the HSEES database or the studies.

"Incidents are rare" in the production of chlorine among Chlorine Institute members, said Frank Reiner, president of the national trade group of 220 manufacturers and distributors. In an e-mail, Reiner said, "the safety performance of the industry has been very good" and his group shares information among members to avoid future problems.

Chlorine is arguably the most essential chemical in use today, industry experts say. It is produced in such large volumes because it can be easily combined with other elements and molecules, transforming it into new classes of chemicals. Industry considers it vital to the synthesis of plastics, drugs, microchips and many other products around the globe. Though there are alternatives for some uses, there are few equally effective and viable substitutes for others, such as water disinfection.

About 93 percent of pharmaceuticals are manufactured with chlorine.

"Chlorine is not in the final product, but it is needed at an intermediate stage to direct reactivity and make sure you make the molecule you want. Being able to avoid the use of chlorine in these cases is a very intense area of current research in green chemistry," said Audrey Moores, an assistant professor in the Department of Chemistry at McGill University in Montreal.

In Tulare last year, the source of the poison released at the recycling plant was a one-ton pressurized cylinder, unmarked as hazardous and accepted in good faith as harmless scrap metal by a recycling inspector. County officials believe the chlorine inside had been used to disinfect food supplies.

Ron Rushing, owner of Tulare Iron and Metal, declined to comment about the accident. The California Division of Occupational Safety and Health has fined the company $15,000 for failing to make certain that containers do not contain hazardous materials and for failing to properly train workers. The company is appealing the fine. Records from Tulare County and federal courts do not show any lawsuits filed against the company related to the accident.

Most of the injured employees are back to work – but they are not back to normal.

Six months after the accident, "19 people were still seeing a physician for problems related to the chlorine release," said Dr. Rachel Roisman, a California Dept. of Public Health medical officer who worked on a health assessment of the workers with county officials.

People reported shortness of breath, change in sense of smell, headache, congestion or phlegm, dizziness, light-headedness and chest pain and tightness.

"Some people were still very affected by the incident either physically and/or psychologically. It had been a significant event for them. For some people, it was definitely still with them," Roisman said.



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  1. 1. lamorpa 12:36 PM 10/20/11

    What exactly is the point of this article? I read it all the way through - to the point where it just abruptly stopped. Is there some kind of conclusion or proposed plan, or something at all?

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  2. 2. psmall 03:35 PM 10/20/11

    To raise awareness and let people know that this is a problem and a much greater risk than most might have assumed. The article is the action - Increase Awareness.

    note the source:
    This article originally ran at Environmental Health News, a news source published by Environmental Health Sciences, a nonprofit media company.

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  3. 3. lamorpa 03:55 PM 10/20/11

    Honestly. In Scientific American? Which readers didn't know chlorine is dangerous? Who hasn't heard of the accidents, injuries, and fatalities? I feel I'm bout average in scientific knowledge and media exposure. I don't think I learned one new thing. It's a weak article for SA; Filler

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  4. 4. robert schmidt in reply to lamorpa 07:33 PM 10/20/11

    lamorpa, "In Scientific American? Which readers didn't know chlorine is dangerous?" you are kidding right? This is the site whose comment sections are full of B.S. from climate deniers, creationists, UFOlogists, anti-environmentalists, anti-scientists, anti-sciamists, etc. So not only would I expect few of those people to know anything about the dangers of chlorine (the deniers would argue that it isn't a toxin but instead a nutrient in sea water), even fewer would know about the relative frequency of accidents, which is the main point of the article. I would argue that few sciam readers know about how often accidents occur. I certainly learned something and I have clients in some of those industries.

    Last time I checked, sciam doesn't use you as the measuring stick with which they determine if an article is too obvious for consumption. Get over yourself.

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  5. 5. donnawanna 07:55 PM 10/20/11

    RS, two thumbs up.

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  6. 6. Quinn the Eskimo 09:15 PM 10/20/11

    Chlorine! It's for your drinking water!

    Really. Ask your city government. Florine, too. Plus, now, UV light. Won't surprise me when they find a drinking water use for CFC's.



    .

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  7. 7. ragtop94 07:21 PM 10/22/11

    Two thoughts related to the article: First it seems curious that there is no reference to military chlorine-exposure experience, particularly of WWI. Second, it seems that, even in county/municipal dumps, within short distance of major population centers, I have not seen controls which would identify similar hazards and eliminate the possibility of similar accidents, and I don't think my experience is unique.

    Reply | Report Abuse | Link to this
  8. 8. Albert911emt in reply to lamorpa 12:49 PM 10/25/11

    So, because you feel that the article was unnecessary, it shouldn't have been published? Perhaps there are others out there, like me, who would want to read it. It seems obvious that you are critisizing for no good reason.

    Reply | Report Abuse | Link to this
  9. 9. Toolong Inthesun 06:52 AM 11/6/11

    The article failed to mention the many unreported small accidents caused by careening pool service trucks loosely loaded with chlorine and muratic acid.

    Reply | Report Abuse | Link to this
  10. 10. rc@tgotech.com 03:30 PM 9/4/12

    HazMat Experts and Firefighters petition Dow Chemical and Union Pacific for safe rail tank cars transporting gas chlorine. Secondary containment is a necessary improvement that must be implemented. See- PETITION C KIT for First Responders Comments.

    Reply | Report Abuse | Link to this
  11. 11. Rudy Caparros 04:22 PM 12/17/12

    HazMat Experts and Firefighters petition Dow Chemical and Union Pacific for safe rail tank cars transporting gas chlorine. Secondary containment is a necessary improvement that must be implemented. See--PETITION C KIT for First Responders Comments.

    Reply | Report Abuse | Link to this
  12. 12. Rudy Caparros 06:15 PM 12/28/12

    WARNING: FIRST RESPONDERS’ use of THE CHLORINE INSTITUTE “C” KIT may cause the catastrophic failure of a chlorine tank car, instantly creating a toxic gas plume with a distance of not less than seven miles. The first mile will have chlorine concentrations of 1,000 ppm, causing death after one or two breaths with no opportunity for escape. To learn more, see PETITION C KIT, click on “First Responder Warnings.”

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  13. 13. Rudy Caparros 06:27 PM 1/2/13

    WARNING: FIRST RESPONDERS’ use of THE CHLORINE INSTITUTE “C” KIT may cause the catastrophic failure of a chlorine tank car, instantly creating a toxic gas plume with a distance of not less than seven miles. The first mile will have chlorine concentrations of 1,000 ppm, causing death after one or two breaths with no opportunity for escape. To learn more, see PETITION C KIT, click on “First Responder Warnings.”

    Reply | Report Abuse | Link to this
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