What Will NASA's Next Spacesuit Look Like?

40 years after the first moon walk, designers and engineers discuss the continuing evolution of astronaut apparel














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A GLIMPSE OF THE FUTURE? The specifics of NASA's next spacesuit are still being hammered out, but prototype suits were displayed at a test of next-generation robotic technologies last year. Image: NASA

Skintight spacesuits may look good in the recent Star Trek movie, but they don't fit NASA's future plans—not yet, anyway. The space agency has its sights set on a new spacesuit for astronauts returning to the moon within the next decade or so—a more traditional design that will seek to balance protection and mobility.

The revision comes 40 years after Apollo astronauts first hopped and skipped across the lunar landscape. Now NASA wants more flexible garb that can also endure longer moon missions.

"We want someone in our suit to have the mobility of a geologist on Earth," says Raul Blanco, deputy manager of the EVA (Extravehicular Activity) systems project for Constellation, NASA's current program aimed at sending humans beyond low Earth orbit. His team is "picking the brains" of former Apollo spacesuit designers and looking at current suits worn by shuttle astronauts to prepare for a preliminary design review in 2010.

All spacesuit designs must protect humans from the grim effects of depressurization, which occurs during sudden exposure to a vacuum. Under such conditions trapped air can expand and tear fragile tissues in the lungs' air sacs. And water or other fluids vaporize into gases that cause bodily swelling, interfere with blood circulation, and cool the mouth and airways to dangerously low temperatures as they escape the body.

NASA continues to rely on so-called full-pressure spacesuits that encase astronauts in an oxygenated environment. The suit permits astronauts to draw a normal breath and also wraps them in a layer of pressurized, temperature-controlled air that protects the body from the unpleasant effects of exposure to the vacuum and thermal extremes of a space environment.

A downside of full-pressure suits is that they create resistance for every movement, which becomes physically tiring during lengthy spacewalks or other activities. Harrison Schmitt, the only geologist to ever walk on the moon, recalled his forearms becoming weary after half an hour in the Apollo spacesuit.

That has forced NASA engineers to strike a balance. Current spacesuits are pressurized to 4.3 pounds per square inch (psi)—well below the usual atmospheric pressure on Earth (14.7 psi at sea level), but still providing a pressurized environment that also allows astronauts to move around.
 
"If you were in a suit at 14.7 psi, it would get so stiff that you couldn't move," says Chris Gilman, chief designer for Orbital Outfitters, a company contracted to work on the shoulder component of the Constellation spacesuit.

Some designers have also looked at another type of spacesuit that could give astronauts much greater freedom of movement. The counterpressure, or "squeeze," spacesuit would provide pressurized oxygen to the helmet but would otherwise rely on tight bands squeezing the body at certain points to counteract the lack of pressure outside.

But Gilman and other experts say formfitting spacesuits are unlikely to soon replace NASA's full-pressure suits. Donning a skintight suit in microgravity would be more difficult and time-consuming than trying to wriggle into a wet suit on Earth. Slim-cut spacesuits would also come with a higher price tag, because each would have to be carefully custom-fitted to fit each space traveler's body.

Even the best fitting counterpressure suits have yet to overcome the discomfort that arises when every part of the human body wants to swell outward in the vacuum—including the tiny follicle pits in the skin where human hairs grow.

"Where there's less pressure, you get edema and swelling that gets uncomfortable very quickly," Blanco notes, having personally tested counterpressure gloves in NASA's vacuum chambers. Problems also run the other way: The pressure bands can cause chafing on the skin.

The counterpressure suit is really a locomotion suit, says Dava Newman, an aerospace engineer at the Massachusetts Institute of Technology. As such, it is most appropriate for walking on the moon—or, perhaps, one day on Mars. She explains that full-pressure suits are fine for spacewalks because leg movement is less necessary.

Constellation's redesigned full-pressure suit is slated to come in two flavors: Astronauts will use the trimmer configuration for launch and landing as well as during spacewalks. For activities both inside and outside the crew capsule, a tether system would connect the astronaut to life-support systems on the spacecraft.

A second, bulkier outfit for strolling on the moon will feature additional considerations such as an electrostatic system that can protect the suit against the abrasive lunar dust. The Constellation team also wants to implement smaller life-support systems in this second style of suit. For instance, large canisters that absorb carbon dioxide on existing spacesuits could give way to a rapid-cycling system that eventually vents the waste gas out of the suit.

"We've never had a suit that we've imposed so many requirements on," Blanco says. But he and other spacesuit designers may welcome the burden of puzzling out engineering challenges now, if it permits future astronauts to tread more lightly.


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  1. 1. frgough 10:19 AM 7/17/09

    Instead of pressure bands, use a material the acts like shrink tubing. Apply heat or an electrical current to a loose sack of elastic material and it shrinks to a tight fitting spandex conforming to every bump and wrinkle on your body. Throw a pair of coveralls over it to provide modesty, and you're good to go.

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  2. 2. Johnay in reply to frgough 01:11 PM 7/17/09

    Or how about a stronger version of "liquid latex" that astronauts could just dip themselves into. I can see some logistical and safety issues with that, though. :)

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  3. 3. AresCurmudgeon 03:37 PM 7/19/09

    How about doing the intelligent thing and chucking this whole back-to-the-moon BS in favor of something with actual scientific return? There is nothing that can be done by human astronauts on the moon that can't be done by remotely operated robots.

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  4. 4. ennuiathon 03:20 AM 7/20/09

    I would think that some of the developments for helping the paralyzed walk could be applied to the full pressure suit, allowing the full 14.7 psi and still through amplification allow movement without fatiguing the wearer. Maybe as Moore's law shrinks the size of the necessary components.

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  5. 5. Serious Sam 07:13 AM 7/20/09

    Why? didn't we go to the moon 6 times aren't NASA's space suit already super powerful to be able to walk and move so freely like they showed is in their studio web cam qaulity tv space show with Apolo series?!?!?! Also it supposely can withstand days on end in insane radiation?!?!? All this with 1969 technology it seem that NASA eats more money but de-evolve in technical capabilities?!??!?

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  6. 6. JayJay 09:15 AM 11/3/09

    Once again, NASA is being not only disengenuous, but exhibiting it's well known "not invented here" attitude.

    The Space Activity Suit's (a mechanical couterpressure suit) proof of concept was proven forty years ago.

    Safer, more flexible, lighter, less bulky by several factors, and less expensive by several more factors than the twelve million dollar mini-spaceship abominations they currently use, this suit addresses and solves problems that have plagued astronauts pretty well since the space program began.

    For more information, see www.elasticspacesuit.com.

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  7. 7. Yacko 12:55 PM 11/29/11

    Well, whatever they do, I hope it cuts down the cleaning bills.

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