Chocolate Makers Cut Fat with Electricity

Reducing fat from chocolate can gum up manufacturing equipment, making low-fat chocolate hard to produce—but an electric field can help. Christopher Intagliata reports.

Illustration of a Bohr atom model spinning around the words Science Quickly with various science and medicine related icons around the text

Join Our Community of Science Lovers!

Chocolate may appear to have little in common with crude oil. But production for consumers requires that both substances travel through pipes. And the thicker—that is, the more viscous—they are, the more likely they'll clog up those pipes. So physicists at Temple University in Philadelphia have devised an unusual solution to avoid that sticky situation: apply an electric field.

The process relies on a concept called electrorheology, in which a fluid can morph from a liquid to a JELL-O–like consistency, or the other way around, in an electric field. The field causes particles in the fluid, like paraffin and asphalt particles in crude oil, or cocoa and milk solids in chocolate, to act like tiny bar magnets, and line up into chains.

And the team's latest finding could be a boon for the production of low-fat chocolate. Because cutting the fat content of chocolate tends to jam the pipes—the  Augustus Gloop effect. [Willy Wonka clip]


On supporting science journalism

If you're enjoying this article, consider supporting our award-winning journalism by subscribing. By purchasing a subscription you are helping to ensure the future of impactful stories about the discoveries and ideas shaping our world today.


But that blockage can be cleared by applying an electric field of 1600 volts per centimeter, parallel to the chocolate's flow. The effect would allow chocolatiers to cut cocoa butter by 10 to 20 percent and still not clog the pipes. The study appears in the Proceedings of the National Academy of Sciences. [Rongjia Tao et al., Electrorheology leads to healthier and tastier chocolate]

The authors claim the resulting chocolate has a stronger cocoa flavor, and tastes quote, "wonderful." And since the study was funded in part by the Mars Chocolate company—and other chocolate makers are interested—the researchers say the tech may be commercialized within a year. At which point you can judge for yourself whether electric fields really make a better bar. Or if the taste is shocking.

—Christopher Intagliata

[The above text is a transcript of this podcast.]

It’s Time to Stand Up for Science

If you enjoyed this article, I’d like to ask for your support. Scientific American has served as an advocate for science and industry for 180 years, and right now may be the most critical moment in that two-century history.

I’ve been a Scientific American subscriber since I was 12 years old, and it helped shape the way I look at the world. SciAm always educates and delights me, and inspires a sense of awe for our vast, beautiful universe. I hope it does that for you, too.

If you subscribe to Scientific American, you help ensure that our coverage is centered on meaningful research and discovery; that we have the resources to report on the decisions that threaten labs across the U.S.; and that we support both budding and working scientists at a time when the value of science itself too often goes unrecognized.

In return, you get essential news, captivating podcasts, brilliant infographics, can't-miss newsletters, must-watch videos, challenging games, and the science world's best writing and reporting. You can even gift someone a subscription.

There has never been a more important time for us to stand up and show why science matters. I hope you’ll support us in that mission.

Thank you,

David M. Ewalt, Editor in Chief, Scientific American

Subscribe