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Make It Quick—Working Knowledge on Rapid Prototyping

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Before manufacturing a new product, companies craft models or prototypes to check designs, assess appearance, test fit and function with other parts, or fine-tune molds and dies for the production line. For decades, prototypes have typically been made by hand from drawings, a slow and expensive exercise. But in recent years, various rapid-prototyping techniques that automatically produce three-dimensional parts from computer-aided-design data have reduced the time from weeks to days or hours.

Automotive, consumer-products and medical-device engineers are among the most avid users, along with service providers that make models for clients. Objects are built additively as a series of very thin layers of resin, extruded plastic or powder that are hardened.

Mark Fischetti was a senior editor at Scientific American for nearly 20 years and covered sustainability issues, including climate, environment, energy, and more. He assigned and edited feature articles and news by journalists and scientists and also wrote in those formats. He was founding managing editor of two spin-off magazines: Scientific American Mind and Scientific American Earth 3.0. His 2001 article “Drowning New Orleans” predicted the widespread disaster that a storm like Hurricane Katrina would impose on the city. Fischetti has written as a freelancer for the New York Times, Sports Illustrated, Smithsonian and many other outlets. He co-authored the book Weaving the Web with Tim Berners-Lee, inventor of the World Wide Web, which tells the real story of how the Web was created. He also co-authored The New Killer Diseases with microbiologist Elinor Levy. Fischetti has a physics degree and has twice served as Attaway Fellow in Civic Culture at Centenary College of Louisiana, which awarded him an honorary doctorate. In 2021 he received the American Geophysical Union’s Robert C. Cowen Award for Sustained Achievement in Science Journalism. He has appeared on NBC’s Meet the Press, CNN, the History Channel, NPR News and many radio stations.

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Scientific American Magazine Vol 293 Issue 1This article was published with the title “Make It Quick” in Scientific American Magazine Vol. 293 No. 1 ()
doi:10.1038/scientificamerican072005-4pKETxI11wdkhH46NFEl7u

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